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Steam, solvent and process-vapour condensers

Consider condensation, drainage and non-condensable gases as one process.

Overview

Where condensation takes place

The original JINCHEN guidance allows condensation on either side. Vapour flow, connection size, pressure drop and condensate handling determine the assignment. A condensate film forms on the heat-transfer surface and influences the thermal calculation.

Steam and vent condensation

Provide steam pressure, superheat if present, cooling-medium conditions and the expected condensate outlet condition. For vent service, identify air or other non-condensable gases and define how they leave the system.

Solvent and vapour recovery

A mixed vapour may condense over a temperature range. Composition and the fraction to be recovered are needed to calculate the duty. Materials must be selected for the vapour, condensate and cooling medium, including trace contaminants.

Seawater-cooled service

The existing JINCHEN marine project documents titanium construction for seawater and mixed-gas condensation. This is a specific material selection, not a claim that one material is suitable for every seawater duty.

Receiver and nozzle arrangement

Shell volume can be considered for condensate collection. Specify vapour inlet, condensate outlet, cooling connections and level-control requirements. Integrated receivers and gas-removal connections require project review.

Information needed for selection

  • Vapour composition, flow and inlet condition
  • Condensing pressure and required outlet condition
  • Cooling-medium temperatures, flow and water quality
  • Non-condensable gas content and condensate handling

Detailed application scenarios

Explore the process objective and engineering questions for each duty. These are application guidance, rather than customer project references.

Process and overhead condensation

Process duty

Condense reactor or column overhead vapour and remove latent heat into a cooling circuit.

Selection considerations

Identify mixture composition, condensing temperature glide, non-condensable gases, vacuum conditions and condensate drainage. Allowable vapour pressure drop may control the channel and connection arrangement.

Explore the engineering principles →

Ammonia / CO₂ cascade refrigeration

Process duty

Condense the lower-temperature refrigerant while evaporating the higher-temperature refrigerant in a separate circuit.

Selection considerations

Both sides undergo phase change. Review refrigerant charge, distribution, liquid level, oil management and pressure differential in normal operation and shutdown. The cascade temperature approach affects both stages.

Explore the engineering principles →

Send your operating conditions

Send Your Process Data for Heat Exchanger Selection

Provide both fluids, flow rates, inlet and outlet temperatures, operating and design pressures, allowable pressure drop and material requirements. For an existing installation, include the nameplate and arrangement drawing.

Send Your Process Data